Life Optimization Scheme

Looking to extend your die life? Our solutions—like wear-resistant coatings and precision upgrades—help you boost efficiency and reduce replacement costs.

Precision-Driven Mold Lifespan Optimization

Pain Point	Failure Mechanism	Percentage	Root Cause	Solution
Short Mold Lifespan (Frequent replacements → High costs)	Micro-Chipping	65%	Edge degradation from repeated impacts	Ultra-hard DLC coatings Precision edge polishing
Unplanned Downtime (Capacity loss → Low efficiency)	Thermal Fatigue Cracks	25%	Stress from rapid heating/cooling	Optimized heat treatment Thermal-resistant alloys
Profit Erosion (Premature Mold Failure Devours 30% Annual Profits)	Coating Delamination	10%	Poor adhesion/material mismatch	Advanced bonding technologies Material compatibility testing

Lifespan Extension ROI Analysis

Parameter	Traditional Solution	Longevity Kit	Improvement	Verification Standard
Annual Mold Replacements	8	2	75% ↓	ISO 16112:2016
Unplanned Downtime Cost	3,200 $	800 $	75% ↓	SEMI E10-2021
Total Annual Cost	$41,600	$9,200	78% ↓	VDI 3197 Industrial Benchmark
Mean Time Between Failures (MTBF)	45 days	180 days	4X ↑	Weibull Analysis (β=2.1)

Our Solutions

We combine materials science, precision engineering, and design refinement to significantly extend the lifespan of your punch and die components. From wear-resistant steels to modular structures and precision fits, each solution is customized to your production needs — reducing downtime and saving cost over time.

Material Upgrade

Imported Materials Only — No Compromise

Surface Treatment

Ra0.4 Finish — Smooth & Precise

Structural Design

Improve shape/design to reduce stress concentration

What’s Included

Our Die Life Extension Kit includes a combination of:

Wear-resistant punch pins (HRC 62+)
Polished guide posts & bushings
Progressive die springs with longer fatigue life
Custom ejector pins/sleeves with optimized tolerance
Anti-burr surface finishing & coatings (TiN, DLC)
Optional: Brush units for real-time debris cleaning

🧩 All parts available for OEM customization & integration with your existing tooling.

3D Lifespan Extension Technology Matrix for Stamping Molds

Dimension	Technology Component	Key Parameters	Performance Metrics	Implementation Case
Material Engineering	High-Toughness Steel Alloys	– Hardness: 62-64 HRC – Fracture Toughness: 28-32 MPa√m – Carbide Size: ≤0.5μm	– 3.8X fatigue life vs. conventional H13 – 65% reduction in micro-chipping	Automotive bracket molds (1.2M presses achieved)
Smart Coating System	Nano-Multilayer DLC Coating	– Thickness: 2-3μm – Adhesion Strength: ≥80N (Rockwell C) – Friction Coefficient: 0.12	– Color shift threshold: 500K presses (Blue→Red) – 92% delamination resistance	Medical device stamping (real-time wear monitoring)
Heat Treatment	Cryogenic Deep Cooling	– Temperature: -196°C (LN2) – Duration: 36h cycle – Austenitizing: 1050°C/2h	– Residual stress reduction: 73% – Thermal crack resistance +400%	5G shield can molds (0 thermal cracks at 800K cycles)
Synergistic Effect	Combined Optimization	– Material-Coating CTE Matching: Δ≤1.2×10⁻⁶/°C – Post-coating Tempering: 350°C/4h	– Total lifespan: 2.1-2.5M presses – ROI period: <8 months	Aerospace fastener progressive dies

CNC Machining

Precision parts for scanners, forceps, and surgical tools.

Plastic Injection Molding

Efficient production of diagnostic tools and disposable devices.

Tool Microscope

Expert mold making，standalone or full production, tailored to your needs.

Surface Roughness Tester

EDM machining delivers precise, molds for automotive injection and die-casting.

Foxconn

±0.002mm punches eliminated SIM tray burrs, cutting rework by 98%.

Mindray

High-hardness pins + die gap optimization removed titanium clip burrs.

Tesla Tier-2 Supplier

DLC-coated punches reduced aluminum case burrs to 0.05%, boosting orders by 40%.

Happy Partners

We collaborate with medical clients worldwide, delivering precision-engineered devices and equipment tailored to their specific needs. Our consistent quality and customization capabilities have earned us a strong reputation in the healthcare industry.